exide charger fault codes
NOTE: Only HRCI-R type fuses (ECSR or equivalent) with the notched ferrule at one end can be used. 7.2.1 JIC SWITCH ASSEMBLY. If DC cable lengths are adjusted please contact you local GNB service representative. Only qualified personnel should operate or service this equipment. European Parliament last week passed the new EU Machinery Regulation. If the voltage is not under voltage, please open the charger casing in case of power failure, and observe whether the fuse, transformer, circuit board and other components are obviously burnt or damaged. The V Series Li-ion Battery Forklift, with optimized perfomance and reliability, advanced safety features and a powerful and efficient L-ion battery system, is now in worldwide production and shipment. any ideas Posted 5 Jan 2011 09:59 Discussion started by dan_selph California, United States Post a Reply Report this post Showing items 1 - 1 of 1 results. WARNING: DO NOT OPERATE THE UNIT WITHOUT PROPER GROUNDING. In the "ON" position, AC power is supplied to the charger but the door cannot be opened. Battery chargers come in many shapes and sizes designed to replace the energy consumed with the highest level of efficiency. The charger can be re-set for anywhere between 65% to 200% of the nameplate Ah rating. FOR SUPPLY CONNECTIONS, GROUND CHARGER PROPERLY USING GROUNDING STUD (GND) PROVIDED. SHOW LESS . A spare cable is included. Regulation The finish rate is 4.5 amps for each 100 amp-hour size of the charger rating at 2.6 VPC (+/-1% with a line variation of +6/-10%). Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. TABLE 2 - SINGLE PHASE RATINGS 9. The charger has a comprehensive self-checking diagnostic program to control all charger functions, monitor the quality of charge and check its own safety conditions. TABLE 3 - THREE PHASE RATINGS 11. Verify connection of primary windings of power transformer and AC fuses of charger per connected AC voltage and electricians tag. Continue the AC wiring to fuseholder terminals L1 (N) and L2 (L) (single phase input) or L1, L2, and L3 (three phase input), ensuring that the AC source phases match the phase rotation on the AC input. When stacking chargers on top of each other, ensure that cabinets are bolted together using properly sized black #1/4-20 UNC hardware provided in all four corners on top cover. If the output voltage of the rectifier module is normal, then perform the main circuit charge detection, plug the battery plug, start charging, measure the current with the clamp current meter, if there is a certain charging current (the current value varies with the battery power), Indicates that the entire main circuit is working properly. The charger has a comprehensive self-checking diagnostic program to control all charger functions, monitor the quality of charge and check its own safety conditions. %PDF-1.6 % Do not expose the charger to rain or snow. Refer to Appendix A (on page 20) for a complete list of codes. PAGE 2. The SCRFLX battery charger has an available watering control and end of charge option, in the form of a relay contact at terminals TB10-1 to TB10-2 (supplied for customer connection). 4.4GNB will only bear costs for freight 12 months from the initial date of shipment on any replacement or repair. 7.2 OPTIONS. 3. We will report back on the show itself next week, but the most significant news for the European equipment sector has probably been overlooked in the lead-up to the show. k)The charger profile is set at the factory for a charger DC cable length of 9ft and a battery DC cable length of 25in. Australias Bestrane has secured a contract with British grocery delivery company Ocado, one of the worlds largest online grocers. This LED indicates that the battery has reached 80% charge. CAUTION: USE MINIMUM 75C WIRING. g)The charger is NOT for outdoor use. any latin characters (a-z, A-Z) any numbers (0-9) special characters ("-", "_" and "."). Follow Figure 1 (page 4) for single phase input or Figure 2 and Figure 3 (pages 5-6) for three phase input transformers. During this mode the charge status, indicator will show indication 6 and the LCD display will show the, Industrial battery chargers dec200 series (20 pages), Scr series chargers with single phase input (68 pages), Scr 100 series industrial battery charger (39 pages), Dedicated fast charger for industrial batteries (19 pages), Manual will be automatically added to "My Manuals", Battery Charger GNB Industrial Battery Charger Installation And Operation Manual, Battery Charger GNB SCR SERIES Installation & Operating Instructions Manual, Battery Charger GNB SCR100-06-260S1Z Installation & Operating Instructions Manual, Battery Charger GNB FURY X-3 Installation And Operating Instruction Manual, Battery Charger GNB 2100LP Operating Instructions Manual, Battery Charger GNB Tubular LMX Installation And Operating Instructions. Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. The charger is an essential item for charging each electric forklift battery. Home Delivery World USA 2023 - only two months left! Login to open 8.0 CABINET OUTLINE/DIMENSIONS FOR Z MODEL CHARGERS ONLY CABINET A B C D D (Mining) E (Mining) DIM. The contract is part of Bestranes campaign to expand the A Perthshire-based company has been fined GBP27,000 (USD33,500) for health and safety failures after a worker lost part of a leg in a forklift accident. The charger will automatically charge a battery per the Ah rating set at the factory. IMPROPER GROUNDING CAN RESULT IN THE RISK OF AN ELECTRIC SHOCK. It is strongly, recommended that a Safety Warning Notice is placed at the input, supply isolator, to warn against inadvertent reconnection of the. If the voltage at any location is incorrect, it can be determined that the transformer is faulty. Verify AC voltage per nameplate of the charger and electricians tag. #>U @Am V*pqA,g MHpMQ 2@$30R=@ S (Note: When the main circuit is charging, the circuit board is completely disconnected, the charging process is not controlled, it can only be counted as time charging test, and can not be charged for a long time). USE COPPER-CLAD ALUMINUM, ALUMINUM OR Refer to Appendix A (on page 19) for a complete list of codes. LIST OF DISPLAY INDICATIONS. Take it to a qualified GNB service center. All charger models with a Z, SCR100-XX-XXXT1Z OR SCR100-XX-XXXS1Z, can be stacked to a maximum of three high. The charger is used within the published performance rating for the unit involved. 9.1.7. Once finished, refer to Table 2 (pages 9-10) for the correct size of AC input fuses. During the last six (6) years of the ten (10) year warranty on power transformers, SCR's and silicon diodes, GNB will bear costs of parts replacement only; no labor or other services will be provided by GNB. The charger will not operate in a reversed polarity condition. Refer to Appendix A (on page 20) for a complete list of codes. The charger should be located in a clean, cool, normal ambient room temperature (between +45F/7.2C and 90F/32.2C) dry and well ventilated area. LIST OF DISPLAY INDICATIONS, APPENDIX B: ELECTRICAL SCHEMATIC DRAWINGS, SCRFLX SERIES INDUSTRIAL BATTERY CHARGERS, 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS. Page 5: Charger Features 8.0 CABINET OUTLINE/DIMENSIONS 13. Following that, check Table 3 (pages 11-12) for the correct size of AC input fuses. PACIFIC CHLORIDE GNB Industrial Power Motive Power GNB Industrial Power Motive Power Exide Technologies Chloride Motive Power 829 Parkview Boulevard Lombard, IL 60148-3249 U.S.A. Tel: 877.GNB.INFO Fax: 630.691.7869 8301 Keele Street Maple . c)Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery to prevent arcing or burning. It will then enter into force 20 days later and start applying after 42 months - allowing plenty of time for the industry to implement the changes and for standardisers to produce or update the necessary harmonised standards. For proper connection, torque the screws to approximately 25 inch-pounds. A charge can be stopped by pressing STOP and resumed by pressing STOP again. Take it to a qualified GNB service center. Have the charger examined by a GNB service representative or local qualified service facility. The front panel has STOP, =, EDIT and INFO buttons. The relay closes thirty minutes after the charger reaches gassing voltage. With the input supply connected and no battery, the charger will, enter the standby mode. - 3.5 5 B 190 86.2 9 12 8 12 4 6 C.F. Examine the charger thoroughly before using, to make sure that no parts have been loosened or damaged during shipment. In the "OFF" position, the door can be opened but only AC power at the input of the switch is present while everything downstream is dead. 1.2The charger is used under conditions for which it was designed and is not subject to misuse, negligence or accident. 4.2 Battery with wrong number of cells connected to a charger. 2100 HP. Figure 3 (page 6) applies to 12 cell 475, 600, 750, 865 Ah; 18 cell 475, 600, 750, 865, 965, 1050 Ah; and 24 cell 475, 600, 750, 865Ah chargers only. Battery chargers restore the electrical energy used during battery operation back to a full state of charge. endstream endobj 279 0 obj <> endobj 280 0 obj <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageC]/XObject<>>>/Rotate 0/TrimBox[0 0 612 792]/Type/Page>> endobj 281 0 obj <>stream See applicable drawing 4770-65-73041-05, 4770-65-73041-15 or 4770-65- 73041-17 for electrical schematic (Appendix B, pages 21-31). Exide Depth Charger codes C=01 & E=05 I have a battery charger that is displaying the above codes. Check the contents of the package against the delivery slip before disposing of the shipping package. Primary switch contacts, fuses, bulbs, and filters are not warranted unless found to be defective prior to use. The generator must be capable of at least four Only a trained person should operate this equipment. Battery chargers restore the electrical energy used during battery operation back to a full state of charge. 100% 8 Hour Charger Rated to fully recharge a 100% discharged battery within 8 hours. IF THIS IS NOT AVAILABLE, A FLOOR PLATE OF AT LEAST 1.43mm GALVANIZED OR 1.6mm UNCOATED STEEL EXTENDED AT LEAST 150mm BEYOND THE EQUIPMENT ON ALL SIDES MUST BE INSTALLED. Heli forklift battery specification sheet. Incorrect, UNC hardware provided in all four corners on top cover, markings on the door label and the unit nameplate must be revised, BATTERY WATERING OPERATION AND END OF CHARGE, Upload manuals that we do not have and get. g)The charger is NOT for outdoor use. FIGURE 2: THREE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 208VAC CONFIGURATION (208/240/480V INPUT) L2 L1 L3 L2 L1 L3 240VAC CONFIGURATION (208/240/480V INPUT) L2 L1 L3 L2 L1 L3 480VAC CONFIGURATION (208/240/480V INPUT) L2 Instr. The charger repair method described below is only applicable to professional charger repair electrical engineering personnel. For proper connection, torque the screws to approximately 25 inch-pounds. If the battery is unplugged during charging, the charger will indicate OFF. A 15.10 22.70 32.10 24.30 24.30 24.30 DIM. To ensure good continuity keep the contact area clean. Before installing, check that the charger nameplate data corresponds to the packing slip and to the model specified on the original sales order. Once finished, refer to Table 2 (pages 9-10) for the correct size of AC input fuses. Exide Technologies engineers design several charger models primarily for Motive Power applications using High Frequency (HF) technology to minimize recharge times. SHOW MORE . Repair or clean battery lugs. Large easy to read LEDs, three button keypad and LED display report on charger and battery status. The charger will not operate in a reversed polarity condition. SCRFLX SERIES INDUSTRIAL BATTERY CHARGERS 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS a) Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. During this mode the charge status indicator will show indication 6 and the LCD display will show the FIGURE 3: THREE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 208VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX- XX-XXXXT1Z ONLY) L1 L1 L3 L2 L3 L2 240VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX -XX-XXXXT1Z ONLY) L1 L2 L1 L3 L2 L3 480VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX -XX-XXXXT1Z ONLY) L1 L2 L3 L2 Instr. The charger is used exclusively by the original user and by no other persons. Follow Figure 1 (page 4) for single phase input or Figure 2 and Figure 3 (pages 5-6) for three phase input transformers. When the battery voltage is lower than 20V, you can . Indication FdC and FAULT LED is on. It can be inferred that the charger fault is caused by the control board. Operating Instructions and Safety Precautions for the EHF Series Charger, Only a t rained person should operate this equipment. Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. Those who have not received electrical professional knowledge training may not allow the electric forklift charger housing to be opened for maintenance to prevent a safety accident. Fuses with an ampere rating of 30A or less are smaller and need fuse reducers when placed in a 60A fuseblock. Large easy to read LEDs, three button keypad and LED display report on charger and battery status. 13.0 SCRFLX TROUBLESHOOTING 1.Symptom => NO DISPLAY INDICATION AFTER CONNECTION OF AC POWER Possible Cause Action Charger connected to low AC voltage. The charger is NOT for outdoor use. When installing the push buttons ensure that there are no corrosive fumes deteriorating the contacts. f)De-energize all AC and DC power connections before servicing this unit. The charger should be located in a clean, cool, normal ambient room temperature (between +45F/7.2C and 90F/32.2C) dry and well ventilated area. Significant savings can be made on energy and operating costs and in CO 2 output. To restart the charger, plug in the next battery. Australia, FMH, Proper installation is important in order to achieve good charger performance and long troublefree operation and to prevent damage to the charger and batteries. If injury does occur, apply the prescribed treatment for electrical shock and obtain medical attention immediately. 9.0 SCRFLX CHARGER OPERATION LED DISPLAY DESCRIPTION (NONE) OFF FLd* PLUG IN THE BATTERY TO COMMENCE CHARGING CHARGER SET FOR FLOODED BATTERIES DELAY (Orange), dEL, then delay time remaining in Hours. 1.7 Battery Connector and Charging Cable Verify that the connectors on both the battery and the charger are attached so that the positive output terminal of the charger is connected to the positive battery Step 1: Check if the mains power supply has electricity and if the battery is under voltage. DELAY CIRCUIT CAUTION: HAZARDOUS VOLTAGES INSIDE. Kalmar USA, Home Towards the end of charge, lead acid batteries give off hydrogen, gas, which is explosive if in sufficient concentration, therefore, avoid flames and sparks. This Warranty Agreement entered into between GNB Technologies, "GNB", and the Original User in respect to GNB electric vehicle battery chargers for electric vehicle usage. The GNB SCR100 battery chargers are convection cooled, solid state, micro-processor controlled SCR regulated chargers designed to make battery charging simple. | Contact Us When changing the taps on the input side between 1) 120, 208, 240 VAC or 2) 208, 240, 480 VAC (single phase input), be sure to change the wires and/or jumpers according to Figure 1 (page 4). Similarly when changing input voltage between 1) 208, 240, 480 VAC or 2) 380, 415VAC (three phase input) follow the schematics on Figure 2 or Figure 3 (pages 5-6) whichever is applicable. EXCESSIVE EQUALIZING MAY DAMAGE THE BATTERY. Check the contents of the package against the delivery slip before disposing of the shipping package. SPP PowrPak Series Industrial Battery Chargers. The floor mounting must be done with #1/4-20 UNC bolts (steel rack) or #1/4 lag screws and anchors (concrete floor). See gounding method shown below (Figure 4.). Industrial battery chargers dec200 series (20 pages), Scr series chargers with single phase input (68 pages), Scr 100 series industrial battery charger (39 pages), Dedicated fast charger for industrial batteries (19 pages), Manual will be automatically added to "My Manuals", Battery Charger GNB Industrial Battery Charger Installation And Operation Manual, Battery Charger GNB SCR SERIES Installation & Operating Instructions Manual, Battery Charger GNB SCR100-06-260S1Z Installation & Operating Instructions Manual, Battery Charger GNB EHF Series Operating Instructions And Safety Manual, Battery Charger GNB FURY X-3 Installation And Operating Instruction Manual, Battery Charger GNB Tubular LMX Installation And Operating Instructions. If the battery is unplugged during charging, the charger will indicate OFF/FCA. INSTALLATION & OPERATING INSTRUCTIONS SCR FLX SERIES INDUSTRIAL BATTERY CHARGERS. European Parliament last week passed the new EU Machinery Regulation. IMPROPER GROUNDING CAN RESULT IN THE RISK OF AN ELECTRIC SHOCK AND ELIMINATES CHARGER WARRANTY. NOTE:These options require different control cards per drawing 4120-65-68650-05 (see Appendix B, pages 2131). All charger models with a Z, SCRFLX-XX-XXXT1Z of SCRFLX-XX-XXX-S1Z, can be stacked to a maximum of three high. Incorrect re-assembly of the charger may result in an explosion, electric shock or fire. they are displayed when no battery is connected. The charger is warranted for four (4) years from the date of manufacture as determined by the product serial number, with the following exceptions: 3.1Power transformers, SCR's and silicon diodes are warranted for ten (10) years from the date of manufacture of the charger(s) of which they are a part. The generator should have, load step immunity to prevent undershoot and overshoot with, typical loads. The Remote Stop / Equalize option is available for Z model chargers B and C cabinets, 6 36 cells only. If any shipping damage or partial loss is found, file a claim with the carrier without delay and take any necessary steps to protect your rights. Contact us for help. The polarity of the charger plug must be the same as the battery connector. All SCRFLX battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. Indication Abbreviation Interpretation 1.00 2.00 3.00 4.00 5.00 6.00 8.00 1 hour delay set 2 hour delay set 3 hour delay set 4 hour delay set 5 hour delay set 6 hour delay set 8 hour delay set Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts CHP CHamPion Control board is set to 2.55VPC not 2. Installation must only be carried out by suitably qualified personnel, and in accordance with current local and national wiring, The unit should be positioned using lifting equipment, placed under, Battery leads should not be altered without prior consultation with, The charger should be sited in a cool, dry, well-ventilated location, away from corrosive fumes and humid atmospheres. corresponds to the voltage indicated inside the battery symbol on the LCD Display. Proper fuse ratings can be found in Table 2 and Table 3(see pages 9-12) for AC input fuses (F1, F2 in case of a single phase input or F1, F2, F3 in case of a three phase input). minutes OFF dEL time DELAY MODE, PRESS START BUTTON TO OVERRIDE. does it work correctly with a battery connected? have a minimum clearance overhead of eight, inches (8"), ensuring ventilation is not obstructed at the rear intake. Fuses with an ampere rating of 30A or less are smaller and need fuse reducers when placed in a 60A fuseblock. Verify AC voltage per nameplate of the charger and electricians tag. they are displayed when no battery is connected. 3.2Primary switch contacts, fuses, bulbs, and filters are not warranted unless found to be defective prior to use. endstream endobj startxref - C 410 186 47. B 20.65 26.65 26.65 42.00 42.00 59.00 DIM. permanently connected to the mains supply. What is the voltage of the forklift battery? Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. Tat2dPete, Standby With the input supply connected and no battery, the charger will enter the standby mode. WARNING: THE ABOVE PROCEDURES MUST BE FOLLOWED EXACTLY TO AVOID INJURY OR RISK OF ELECTRIC SHOCK. When the battery voltage is lower than 20V, you can short the J2 and J3 connecting lines on the charger circuit board. PAGE 1. any latin characters (a-z, A-Z) any numbers (0-9) special characters ("-", "_" and ". 10. to endanger life, so insulated, shrouded connectors must be fitted. CAUTION: DO NOT EQUALIZE MORE OFTEN THAN REQUIRED BY THE CONDITION OF THE BATTERY, AS SPECIFIED IN THE BATTERY MAINTENANCE INSTRUCTIONS. 9.1.2.2 80 % CHARGED LED 9.1.1 DELAY STAGE 9.1.1.1 This LED indicates that the charger is ON. If DC cable lengths are adjusted please contact you local GNB service representative. The equipment has been f actory set and does, This product has been designed, manufactured and certified to be, in conformance with UL Standards. Sort messages by: WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY, 120 VAC CONFIGURATION (120/208/240V INPUT), 208 VAC CONFIGURATION (208/240/480V INPUT), 208 VAC CONFIGURATION (120/208/240V INPUT), 240 VAC CONFIGURATION (208/240/480V INPUT), 240 VAC CONFIGURATION (120/208/240V INPUT), 480 VAC CONFIGURATION (208/240/480V INPUT), 208VAC CONFIGURATION (208/240/480V INPUT), 240VAC CONFIGURATION (208/240/480V INPUT), 480VAC CONFIGURATION (208/240/480V INPUT), 208VAC CONFIGURATION (208/240/480V INPUT) (SCR100-XX-YYYT1Z ONLY), 240VAC CONFIGURATION (208/240/480V INPUT) (SCR100-XX-YYYT1Z ONLY), 480VAC CONFIGURATION (208/240/480V INPUT) (SCR100-XX-YYYT1Z ONLY). They are designed to charge flooded lead-acid batteries only. THE CHARGER PROPERLY USING THE THREADED M6 HOLE (GND) PROVIDED. Take it to a qualified GNB service center. To restart the charger, plug in the next battery. Options . - Step 3: Check if the rectifier module has output NOTE:These options require different control cards per drawing 4120-65-68650-05 (see Appendix B, pages 2131). TABLE OF CONTENTS TITLE PAGE 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS 2 2.0 INTRODUCTION 3 3.0 RECEIVING CHARGER 3 4.0 LOCATION AND INSTALLATION OF CHARGER 3 4.1 Stacking 3 5.0 AC ELECTRICAL SUPPLY 3 5.1 AC Fuse Mounting 3 5.2 Input Voltage Change 3 5.3 AC Voltage Connections 7 5.4 Ground connection 7 6.0 DC OUTPUT 7 7.0 APPLICATION 8 7.1 Display and Fault Codes 8 7.2 Options 8 TABLE 2 - SINGLE PHASE RATINGS 9 TABLE 3 - THREE PHASE RATINGS 11 8. The green ground wire in the AC input wiring must be connected to the charger ground stud (Identified by a green dot and ground symbol). CHARGING LED DOES NOT LIGHT ON AFTER BATTERY CONNECTION Possible Cause Action 4.1 Connection between charger and battery open. 7.1 Fault and Display Codes 8. 22 May 2020 14:53. See gounding method shown below (Figure 4.). Continue the AC wiring to fuseholder terminals L1 (N) and L2 (L) (single phase input) or L1, L2, and L3 (three phase input), ensuring that the AC source phases match the phase rotation on the AC input. According to the French ministry of foreign affairs, about 90 million international visitors visited in France in 2019, and tourism makes up 8% of the country's gross domestic product. For battery sizes not listed, contact your local GNB service representative. During year four (4) of the warranty, GNB will only cover parts, no labor or travel will be provided by GNB. f)De-energize all AC and DC power connections before servicing this unit. Have the charger examined by a GNB service representative or local qualified service facility. See applicable drawing 4770-65-73041-05, 4770-65-73041-15 or 4770-65- 73041-17 for electrical schematic (Appendix B, pages 21-31). Ensure that the 220V AC mains power supply has electricity and the link is reliable; the battery voltage is not lower than 20V (the charger will automatically protect and stop working below 20V). thx welder libor Posted 22 May 2020 14:53 Discussion started by Libor_Tobolak California, United States libor tobolam Post a Reply Report this post Having trouble using the Discussion Forums?
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